Removable Denture PMMA Resin Disc 98mm for Open CAD/CAM Systems

The Removable Denture PMMA Resin Disc for 98mm open milling systems is purpose-built for digital denture fabrication in modern dental laboratories. This specialized PMMA formulation provides the secure gingival fit, polishing ease, and long-term durability that removable prosthodontics demand. Whether producing partial frameworks or full denture bases, this disc delivers efficient CAD/CAM workflows with consistently comfortable results for edentulous and partially edentulous patients.

Key Features & Benefits

• Secure Gum Base Fit: Engineered tissue-surface properties ensure dentures attach firmly to the gingival ridge, providing reliable retention and patient confidence during eating and speaking.
• Efficient Digital Production: Streamlined CAD/CAM workflow eliminates traditional flask-and-pack techniques, saving significant laboratory time and reducing labor costs per case.
• Easy Post-Milling Polish: Achieves an exceptionally smooth, high-gloss finish that actively resists stain adhesion and bacterial plaque accumulation for improved oral hygiene.
• Durable & Aesthetic: Superior long-term color stability and structural integrity ensure dentures maintain their appearance and function over extended wear periods.
• Patient Comfort: Precisely milled tissue surfaces combined with biocompatible PMMA create dentures designed for all-day comfortable wear without irritation.
• Cost-Effective Solution: Digital denture production reduces material waste and rework rates compared to traditional acrylic processing methods.

Technical Specifications

Clinical Applications

• Full removable dentures for edentulous patients
• Partial removable dentures with clasp retention
• Implant-supported overdentures
• Immediate dentures for post-extraction healing
• Interim dentures during implant osseointegration

Compatible Milling Machines

Designed for all 98mm open-system milling machines:

• Roland DWX-53DC, DWX-53D, DWX-52D/52D Plus, DWX-4
• Aidite AMD-500DC, AMM-520 Pro/580
• XTCERA X-mill 300, 500 Plus/Pro, D5, 520DC/580DC
• UP3D P53, P53DC, P55D, P52
• Ivoclar PM7/PM5/PM3
• Camdent SDM5T, CDM5G

Frequently Asked Questions

How is denture PMMA different from crown-and-bridge PMMA?

Denture-grade PMMA is specifically formulated for prolonged mucosal contact with enhanced biocompatibility, tissue-surface adaptation, and resistance to the flexural stresses unique to removable prosthetics. Crown-and-bridge PMMA prioritizes shade accuracy and occlusal wear resistance instead.

Can I fabricate both the teeth and base from this disc?

This disc is optimized for denture base fabrication. For a complete digital denture workflow, the denture teeth can be milled separately from a tooth-shade multilayer PMMA disc and bonded to the base.

What is the maximum denture size I can mill from a 98mm disc?

A 98mm disc accommodates most partial denture bases and many full denture bases. For very large full-arch cases, verify the nesting in your CAM software before milling to ensure complete coverage.

How should I bond milled denture components together?

Use light-cured or chemical-cured PMMA bonding resins specifically designed for denture assembly. Standard MMA-based bonding agents provide excellent adhesion between milled PMMA components.

For professional dental laboratory use only.