Removable Denture PMMA Resin Disc 95mm for Zirkonzahn Milling Systems

The Removable Denture PMMA Resin Disc for 95mm Zirkonzahn systems is a dedicated denture-grade milling material engineered for digital removable prosthodontics. Optimized for tissue-surface accuracy and gingival retention, this specialized disc enables Zirkonzahn users to fabricate partial and full dentures with the precision of CAD/CAM technology while achieving the comfort and fit that patients expect from expertly crafted removable prosthetics. The streamlined digital workflow replaces traditional flask-and-pack processes entirely.

Key Features & Benefits

• Secure Gum Base Attachment: Denture bases milled from this disc conform precisely to the tissue surface, ensuring reliable suction retention and stability during function without adhesive dependence.
• Streamlined Production: CAD/CAM digital workflow eliminates polymerization shrinkage, flask investment, and boil-out steps, reducing production time by up to 60% compared to traditional methods.
• Easy High-Gloss Polishing: Dense PMMA surface accepts polishing readily, achieving mirror-finish exteriors that resist stain penetration and biofilm colonization for improved patient hygiene.
• Durable Aesthetic Appearance: Color-stable formulation resists the yellowing and discoloration that plague conventional heat-cured acrylics, maintaining a fresh appearance for months.
• All-Day Comfortable Wear: Precision-milled tissue surfaces distribute occlusal loads evenly across the residual ridge, minimizing sore spots and tissue inflammation common with ill-fitting dentures.
• Zirkonzahn System Native: Exact 95mm disc dimensions for direct loading into Zirkonzahn M-series machines without adapters or modifications to the clamping system.

Technical Specifications

Clinical Applications

• Complete denture bases for edentulous arches
• Partial denture frameworks with metal or PEEK clasps
• Implant-retained overdenture bases (bar or locator attachment)
• Immediate post-extraction dentures for healing phase
• Transitional dentures during phased implant treatment

Compatible Zirkonzahn Machines

Compatible with all Zirkonzahn M-series 95mm milling platforms:

• Zirkonzahn M1 Soft, M1 Wet, M1 Wet Heavy Metal
• Zirkonzahn M2 Wet Heavy Metal, M2 Dual Wet Heavy Metal
• Zirkonzahn M2 Teleskoper, M2 Dual Teleskoper, M2 Dual Double Teleskoper
• Zirkonzahn M4, M5, M6 Teleskoper Blank Changer

Frequently Asked Questions

Can I mill both upper and lower dentures from one disc?

Depending on the arch size, a single disc may accommodate one denture base per milling cycle. Full upper dentures typically require the complete disc area, while smaller partial bases can sometimes be nested together.

How does digital denture accuracy compare to traditional methods?

CAD/CAM denture fabrication eliminates polymerization shrinkage inherent in conventional heat-curing, resulting in superior tissue-surface adaptation and fewer post-delivery adjustments at chairside.

What is the recommended cleaning protocol for patients?

Patients should clean milled PMMA dentures daily with a soft brush and non-abrasive denture cleanser. The stain-resistant surface simplifies cleaning, and periodic professional polishing maintains the original gloss.

Is this disc available in gingival pink shades?

Yes, denture-grade discs are available in tissue-matching pink shades designed specifically for denture base aesthetics. Select the appropriate shade to match your patient's gingival tissue color.

For professional dental laboratory use only.